《制造技術(shù)基礎(chǔ)/普通高等教育“十二五”規(guī)劃教材》是根據(jù)教育部機(jī)械基礎(chǔ)課程教學(xué)指導(dǎo)分委員會有關(guān)“工程材料及機(jī)械制造基礎(chǔ)課程教學(xué)改革指南”的精神,并結(jié)合國外教材內(nèi)容、結(jié)構(gòu)特點及作者多年來的理論教學(xué)和實踐教學(xué)經(jīng)驗編寫而成的。本書共分七章,主要內(nèi)容有:機(jī)械制造理論基礎(chǔ)知識,金屬切削加工方法與設(shè)備,機(jī)械加工工藝規(guī)程設(shè)計,機(jī)床夾具,精密、超精密加工與特種加工,先進(jìn)制造技術(shù)與制造模式,機(jī)械制造業(yè)的環(huán)境保護(hù)。本書十分注重對學(xué)生獲取知識、分析問題、解決工程技術(shù)問題能力的培養(yǎng),特別注重對學(xué)生工程素質(zhì)與創(chuàng)新能力的培養(yǎng)。為此在內(nèi)容上,精選保留了目前仍在廣泛應(yīng)用的常規(guī)制造工藝方法,淘汰了過時的內(nèi)容,增加了技術(shù)上較為成熟、應(yīng)用范圍較寬或發(fā)展前景看好的新材料、新技術(shù)、新工藝內(nèi)容。本書取材新穎、結(jié)構(gòu)緊湊、文字簡練、圖文并茂、概念清楚、重點突出,關(guān)鍵詞句采用中英文對照。每章后面配有思考與練習(xí)題和綜合實訓(xùn)練習(xí),以拓寬學(xué)生思路,理論聯(lián)系實際。本書既可作為高等院校不同專業(yè)、不同學(xué)時的機(jī)械類、近機(jī)類各專業(yè)的教材,也可以作為高職院校師生、機(jī)械制造工程技術(shù)人員的參考書。
前言
第1章 機(jī)械制造理論基礎(chǔ)知識(Basic Knowledge of Mechanical Manufacturing Theory)
1.1 金屬切削基本概念(Basic Concepts of Metal Cutting)
1.1.1 切削運動與切削要素(Cutting Motion and Cutting Factors)
1.1.2 刀具角度(Cutter Angle)
1.1.3 切削層參數(shù)與切削方式(Parameter of Cutting Layer and Cutting Mode)
1.2 刀具材料(Cutter Material)
1.2.1 刀具材料應(yīng)具備的性能(Required Property of Cutter Material)
1.2.2 常用刀具材料(Commonly Cutter Material)
1.3 金屬切削過程中的物理現(xiàn)象(Physical Phenomenon in Metal Cutting)
1.3.1 金屬切削的變形過程(Deformation Process of Metal Cutting)
1.3.2 切削力(Cutting Force)
1.3.3 切削熱與切削溫度(Cutting Heat and Temperature)
1.3.4 刀具磨損與刀具壽命(Cutter Wear and Life)
1.4 金屬切削條件的合理選擇(Selection of Metal Cutting Condition)
前言
第1章 機(jī)械制造理論基礎(chǔ)知識(Basic Knowledge of Mechanical Manufacturing Theory)
1.1 金屬切削基本概念(Basic Concepts of Metal Cutting)
1.1.1 切削運動與切削要素(Cutting Motion and Cutting Factors)
1.1.2 刀具角度(Cutter Angle)
1.1.3 切削層參數(shù)與切削方式(Parameter of Cutting Layer and Cutting Mode)
1.2 刀具材料(Cutter Material)
1.2.1 刀具材料應(yīng)具備的性能(Required Property of Cutter Material)
1.2.2 常用刀具材料(Commonly Cutter Material)
1.3 金屬切削過程中的物理現(xiàn)象(Physical Phenomenon in Metal Cutting)
1.3.1 金屬切削的變形過程(Deformation Process of Metal Cutting)
1.3.2 切削力(Cutting Force)
1.3.3 切削熱與切削溫度(Cutting Heat and Temperature)
1.3.4 刀具磨損與刀具壽命(Cutter Wear and Life)
1.4 金屬切削條件的合理選擇(Selection of Metal Cutting Condition)
1.4.1 工件材料的切削加工性(Cutting Machinability of Workpiece Material)
1.4.2 刀具幾何參數(shù)的選擇(Selection of Cutter Geometric Parameter)
1.4.3 切削用量的選擇(Selection of Cutting Parameter)
1.4.4 切削液的選擇(Selection of Cutting Compound)
思考與練習(xí)題(Question and Excercise)
綜合實訓(xùn)(Comprehensive Training)
第2章 金屬切削加工方法與設(shè)備(Metal Cutting Method and Equipment)
2.1 金屬切削機(jī)床的基本知識(Basic Knowledge of Metal Cutting Machine)
2.1.1 金屬切削機(jī)床的分類(Classification of Metal Cutting Machine)
2.1.2 金屬切削機(jī)床的型號(Model and Technology Parameter of Metal Cutting Machine)
2.2 車削加工(Turning)
2.2.1 車刀(Turning Tool)
2.2.2 車床及其附件(Turning Lathe and Accessory)
2.2.3 車削基本工藝(Basic Process of Turning)
2.2.4 車削的工藝特點(Process Characteristics of Turning)
2.3 銑削加工(Milling)
2.3.1 銑刀(Milling Cutter)
2.3.2 銑床及其附件(Milling Machine and Accessory)
2.3.3 銑削的基本工藝(Basic Process of Milling)
2.3.4 銑削的工藝特點(Process Characteristics of Milling)
2.4 鉆削、鉸削加工(Drilling and Reaming)
2.4.1 鉆孔(Hole Drilling)
2.4.2 擴(kuò)孔(Hole Expanding)
2.4.3 鉸孔(Hole Reaming)
2.5 刨削、拉削、鏜削加工(Planing, Broaching and Boring)
2.5.1 刨削加工(Planing)
2.5.2 插削加工(Slotting)
2.5.3 拉削加工(Broaching)
2.5.4 鏜削加工(Boring)
2.6 磨削加工(Grinding)
2.6.1 磨具(Abrasive Tool)
2.6.2 磨床(Grinding Machine)
2.6.3 磨削的基本工藝(Basic Process of Grinding)
2.6.4 磨削的工藝特點(Process Characteristics of Grinding)
2.7 精整和光整加工(Finished and Finishing Machining)
2.7.1 研磨(Lapping)
2.7.2 珩磨(Honing)
2.7.3 超級光磨(Super Fine Grinding)
2.7.4 拋光(Polishing)
2.8 齒輪齒形加工(Gear and Its Profile Machining)
2.8.1 銑齒(Gear Milling)
2.8.2 滾齒(Gear Hobbing)
2.8.3 插齒(Gear Shaping)
2.8.4 齒形的精加工(Finishing Machining of Gear Profile)
2.9數(shù)控機(jī)床加工(Numerical Control Machining)
2.9.1 數(shù)控機(jī)床加工的基本原理(Basic Principle of NC Machining)
2.9.2 數(shù)控機(jī)床簡介(Introduction to NC Machine)
思考與練習(xí)題(Question and Excercise)
綜合實訓(xùn)(Comprehensive Training)創(chuàng)新案例(Innovation Case)
第3章 機(jī)械加工工藝規(guī)程設(shè)計(Design of Machining Process Planning)
3.1 機(jī)械加工工藝規(guī)程的基本概念(Fundamental Concept of Machining Process Planning)
3.1.1 機(jī)械加工工藝過程的概念及組成(Concept and Composition of Mechanical MachiningProcess)
3.1.2 生產(chǎn)綱領(lǐng)與生產(chǎn)類型(Production Program and Type)
3.1.3 機(jī)械加工工藝規(guī)程(Machining Process Planning)
3.2 零件工藝性分析與毛坯的選擇(Process Analysis of Workpiece and Selection of Blank)
3.2.1 零件的工藝分析(Process Analysis of Workpiece)
3.2.2 毛坯的選擇(Selection of Blank)
3.3 定位基準(zhǔn)的選擇(Selection of Location Datum)
3.3.1 基準(zhǔn)的概念及分類(Concept and Classification of Datum)
3.3.2 精基準(zhǔn)的選擇原則(Selection Principle of Precision Datum)
3.3.3 粗基準(zhǔn)的選擇原則(Selection Principle of Rough Datum)
3.4 機(jī)械加工工藝路線的擬定(Formulation of Mechanical Processing Route)
3.4.1 表面加工方法的選擇(Selection of Surface Processing Method)
3.4.2 加工階段的劃分(Division of Process Stage)
3.4.3 工序的集中與分散(Centralization and Decentralization of Procedure)
3.4.4 工序順序的安排(Arrangement of Procedures Order)
3.4.5 機(jī)床設(shè)備及工藝裝備的選擇(Selection of Machine Tool and Equipment)
思考與練習(xí)題(Question and Excercise)
綜合實訓(xùn)(Comprehensive Training)
第4章 機(jī)床夾具(Machine Tool Fixture)
4.1 機(jī)床夾具概述(Introduction to Machine Tool Fixture)
4.1.1 工件裝夾的基本概念(Basic Concept of Workpiece Clamping)
4.1.2 機(jī)床夾具的分類(Classification of Machine Fixture)
4.1.3 機(jī)床夾具的組成(Composition of Machine Fixture)
4.1.4 機(jī)床夾具在機(jī)械加工中的作用(Effect of Machine Tool Fixture in MechanicalManufacturing)
4.2 工件定位的基本原理(Basic Principle of Workpiece Localization)
4.2.1 六點定位原理(The six Points Location Theory)
4.2.2 限制工件自由度與加工要求的關(guān)系(Relationship Between Restricted Degree of Freedomand Processing Requirement)
4.3 定位方式與定位元件(Location Method and Device)
4.3.1 工件以平面定位(Workpiece Located With Flat Surface)
4.3.2 工件以圓柱孔定位(Workpiece Located With Cylindrical Hole)
4.3.3 工件以外圓柱面定位(Workpiece Located With External Cylindrical Surface)
4.3.4 工件以其他表面定位(Workpiece Located With Other Surface)
4.3.5 工件以組合表面定位(Workpiece Located With Combined Surface)
4.4 夾緊裝置(Clamping Device)
4.4.1 夾緊裝置的組成及基本要求(Constitution and Requirement of Clamping Device)
4.4.2 夾緊力的確定(Determination of Clamping Force)
4.4.3 常用夾緊機(jī)構(gòu)(Common Clamping Mechanism)
4.5 典型機(jī)床夾具(Typical Machine Fixture)
4.5.1 鉆床夾具(Drilling Fixture)
4.5.2 銑床夾具(Milling Fixture)
思考與練習(xí)題(Question and Excercise)
綜合實訓(xùn)(Comprehensive Training)
第5章 精密、超精密加工與特種加工(Precision Machining, Ultra precision Machining
and Non traditional Machining)
5.1 精密與超精密加工(Precision Machining and Ultra precision Machining)
5.1.1 概述(Introduction)
5.1.2 精密與超精密切削(Precision Cutting and Ultra precision Cutting)
5.1.3 精密與超精密磨削(Precision Milling and Ultra precision Milling)
5.2 特種加工(Non traditional Machining)
5.2.1 電火花加工(Electrical Discharge Machining)
5.2.2 電解加工(Electrochemical Machining)
5.2.3 超聲波加工(Ultrasonic Machining)
5.2.4 高能束加工(High Energy Beam Machining)
思考與練習(xí)題(Question and Excercise)
綜合實訓(xùn)(Comprehensive Training)
第6章 先進(jìn)制造技術(shù)與制造模式(Advanced Manufacturing Technology and
Manufacturing Mode)
6.1 概述(Introduction)
6.1.1 先進(jìn)制造技術(shù)產(chǎn)生的背景(Emergence Background of AMT)
6.1.2 先進(jìn)制造技術(shù)的定義與特點(Definition and Characteristics of AMT)
6.1.3 先進(jìn)制造技術(shù)的發(fā)展趨勢(Development Trend of AMT)
6.2 機(jī)械制造自動化技術(shù)(Automation Technology of Mechanical Manufacturing)
6.2.1 機(jī)械制造自動化的概念(Concept of Mechanical Manufacturing Automation)
6.2.2 計算機(jī)集成制造系統(tǒng)(Computer Integrated Manufacturing System)
6.3 快速成形技術(shù)(Rapid Prototyping Technology)
6.3.1 快速成形技術(shù)的基本原理(Basic Principle of Rapid Prototyping Technology)
6.3.2 快速成形技術(shù)的主要工藝方法(Main Process Method of Rapid Prototyping Technology)
6.4 先進(jìn)制造生產(chǎn)模式(Advanced Manufacturing Mode)
6.4.1 并行工程(Concurrent Engineering,CE)
6.4.2 敏捷制造(Agile Manufacturing,AM)
6.4.3 精益生產(chǎn)(Lean Production,LP)
6.4.4 綠色制造(Green Manufacturing,GM)
6.4.5 智能制造(Intelligent Manufacturing,IM)
思考與練習(xí)題(Question and Excercise)
綜合實訓(xùn)(Comprehensive Training)
第7章 機(jī)械制造業(yè)的環(huán)境保護(hù)(Environmental Protection in Mechanical ManufacturingIndustry)
7.1 概述(Introduction)
7.2 機(jī)械工業(yè)的環(huán)境污染(Environment Pollution in Mechanical Industry)
7.3 環(huán)境保護(hù)技術(shù)(Environmental Protection Technology)
7.3.1 工業(yè)廢氣的防治(Prevention and Control of Industrial Waste Gas)
7.3.2 工業(yè)廢水的防治(Prevention and Control of Industrial Waste Water)
7.3.3 工業(yè)固體廢物污染的防治(Prevention and Control of Industrial Solid Waste)
7.3.4 工業(yè)噪聲的防治(Prevention and Control of Industrial Noise)思考與練習(xí)題(Question and Excercise)
參考文獻(xiàn)(References)